i4.0 SYSTEM PLATFORM DEVELOPMENT
The use of 5G is enabling the production site to achieve real-time synchronization of the project from start to finish. Technical support can be done visually in real-time and can reduce dependence on technicians and managers that are present on-site, which can help boost productivity, something which the industry has historically struggled with in the past.
i4.0 System Platform Development provides:
Tap into big data by delivering important information to help companies understand how increase revenue and reduce cost with better data driven decisions.
Giving you an edge against your competitors with flexibility and modularity to extract the right information and historical data within your business context.
Measure and track with the BI analysts which provides information and benchmark to make the organization run smoother and more efficiently.
With better insights, optimize your business process and operations, potentially improving delivery and supply chain effectiveness.
Objective
Every manufacturing process is comprised of a few basic elements: raw materials or ingredients, equipment, machinery or tools, human input, and action or programming. In the production of proprietary goods that adhere to specifications and applicable regulations, these elements must interact in a very specific and prescribed way. A recipe management system orchestrates this interaction, and UBCT’s RMS is an effective way of managing recipes which span across the production floor by centralizing recipes into manageable entities.
Software Listing Developed By UBCT
It is a visualization data-driven dashboard that enables any manufacturing facilities to customize their entire production line with ease. It is the end goal of Industry 4.0 in any manufacturing plant. It unifies platforms from production equipment or process to collect, organize and activate data. With real-time data from the process and store makes it easier to target, performance customization, and beyond. It gives them the freedom to draw out the entire production line to pinpoint the bottle beck of the production.
A wireless communication systems in removing physical barriers inherent in paper-based systems. Paperless bi-directional data flow from the production floor to the business management systems. A system which is put in place for all to be done via a digital terminal and via a single system, with all revision control and document management visible.
RMS allows the factory host to transfer recipes to and from a piece of equipment. Additionally, it notifies the factory host when recipes are changed. It is specified how the production equipment should perform their operations; it encompasses and contains individual equipment recipes and that of any subsidiary/additional processes, within the actual production process. Allows real-time process control and helps integrate functions of a process. When coupled with the equipment integration layer, it is possible to upload and download recipes to and from the equipment.
MBO is a personnel management software where managers and employees work together to set, record and monitor goals for a specific timeframe. It is to give a sense of direction to the employees, monitor the work progress and evaluate the overall productivity of the production line.
Building the entire infrastructure manufacturing process controls production data for further analysis. The control systems include process sensors, data processing equipment, networks to connect equipment, and algorithms to understand data requirements and conversion process to prepare the Industry4.0 solution. Improve the production operation and timeline.
Acts as a dispatch system. A system that manages the entire flow by scheduling all the materials from one process to the next process. The production equipment will receive the trigger and collect material from the lot then load it onto the unloading bay. The system then triggers the AGV system and dispatch the AGV to collect material from unloading bay to the next process.